Industries: Plastics

Insert Molding and In-Mold Labeling are two of the most difficult tasks for either an operator or an EOAT to perform.

Insert Molding is the process of placing small parts into a mold that then become part of the finished product. The robot must be able to assure proper placement and alignment of the inserts. Our experience designing EOAT for insert placement have made the process second nature to us, regardless of complexity or size. 

IML is the process of placing labels into the mold so that they become part of the finished product. We have developed and patented a process for IML that does not require mechanical gripping of the label by the tool or in the mold, leaving a much cleaner surface on the finished part.

IML processes are increasingly popular because of their
labor saving benefits. But equally important is their ability to
produce a better part - with more accurately placed labels
that adhere permanently. 

Advantages of In-Mold Labeling

• Robot handles the process
• Accurate label placement
• Reduced waste
• Constant cycle times
• Label becomes part of the finished part -
  does not rely on adhesive
• No edge to peel back for fingers to remove.

The >SAS< patented (U.S. P at. #6,416,706) Insert Mold System can be applied to other parts including metal inserts, cloth, and vinyl. Our EOAT makes your parts better with accurate placement of a permanent label at less cost with reduced waste and labor.

Spring-loaded Docking Pins for insert molding applications (IML).

In addition to requiring precise accuracy, insert molding applications are often performing several processes at the same time. Docking pins provide the assurance required in complex and low tolerance applications.

Significant Features:

• Provides accuracy of
  +/- .001 inches
• Sized to fit your End-of-Arm Tool, robot and mold
• Pins can dock on existing mold locators
• Custom lengths, strokes and diameters available.