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What's New

Index


SBG-50 Servo Bag Gripper 

  • Gearbox / motor combinations for various robot manufacturers
  • Capable of servicing multiple lines with bags of different sizes
  • Robust belt and pulley system
  • Linear rails for smooth, quiet motion
  • Includes standard SAS bag gripper features such as stainless steel fingers, independent decker plates, and top-mounted bag clamps
  • Programmable Servo drive bag width adjustment on the fly from 265 – 500 mm with an additional manual adjustment to reduce the width to 165 mm for very narrow bags
  • Bag heights from 65-165 mm / weights up to 50k

    Click here for more information.
     
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>SAS< Announces Overstock Sale on SWM and PGR! 

SWM Quick Change Chucks

  • Adaptable to every robot
  • Economical, one-time investment per robot
  • Makes EOAT interchangeable between robots
  • EOAT Gripper stays aligned & secure
  • Integrated pneumatic quick disconnect system

SWM:

SWM 0 $258.75
SWM 0 LT $258.75
SWM 0.1 $204.56
SWM 0.1 LT $204.56
SWM 1 $336.75
SWM 1 E $291.75
SWM 1 SA $433.50
SWM 1 LT $336.75
SWM 1 ST $449.25
SWM 2 $449.25
SWM 2 E $411.75
SWM 2 SA $546.00
SWM 2 LT $508.50
SWM 2 ST $749.25
SWM 3 $599.25
SWM 3 E $569.25
SWM 3 SA $674.25
SWM 3 ST $974.25

Click here to order.

PGR Pneumatic Parallel Grippers

  • Pneumatic double-acting 2-finger parallel gripper
  • Robust wedge design for long life
  • High grip force in a small package
  • Synchronized jaws

PGR:

PGR 25 SAS NEW Price $ 249.20
PGR 32 SAS NEW Price $ 254.44
PGR 40 SAS NEW Price $ 264.38

Click here to order.

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>SAS< Automation Introduces Deburring Knives 

>SAS< Automation, a leading robotic End-of-Arm Tooling (EOAT) supplier recently introduced new Deburring Knives, with an extended-life ceramic blade.

This deburring tool is a hand held knife for deburring and chamfering applications used in plastic molding or fine metal working production areas.

Significant features:

  • Stainless, wear resistant, and non-magnetic
  • One-touch, safe operation
  • "snap-off" long lasting ceramic blade
  • Usable on all plastics as well as soft metals such as aluminum, copper and brass

This tool features an extended-life (snap-off blade) which means it lasts longer and is a more durable tool. 

According to Rob Dalton, General Manager for SAS Automation, "We continue to bring to the plastics market more efficiency tools to handle the toughest jobs, with ease.  This new deburring knife is a longer lasting tool – which reduces overall tool costs."

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Manufacturing Award>SAS< Automation Awarded Manufacturing Award 

The Dayton Business Journal awarded >SAS< Automation the 2012 Manufacturing Award for sustainability.

Click here to read more.

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>SAS< Automation announces Sales Managers for US and China Operations 

>SAS< Automation a leading manufacturer of Robotic End-of-Arm Tooling announces new sales management personnel for US, China and Germany: Nicholas Rigola, Dahua Chen and Sergio Quiceno.

Nicholas Rigola, Sales Manager – US, is responsible for customer service, inside and outside sales of tooling components, custom tools and machinery sales.

Dahau Chen, Sales Manager – China, is responsible for customer service, inside and outside sales of tooling components, and custom tools in mainland China.

Sergio Quiceno, Sales Manager - Europe, business development, sales, marketing, and operations for SAS Automation GmbH.

These managers bring with them extensive backgrounds in engineering, manufacturing and robotics.

According to Trent Fisher, President of >SAS< Automation, “SAS continues to grow internationally and into new markets. Providing additional leadership for our quality sales force is timely and needed to support our growing international customer base.”

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Dahau Chen,
Sales manager - China

Nicholas Rigola,
Sales Manager - US

Sergio Quiceno,
Sales Manager - GmbH


 
>SAS< Automation Introduces FBG-22 Bag Gripper

PHOTO>SAS< Automation recently introduced a new smaller bag gripper for a variety of bag handling applications including palletizing woven cloth, plastic or paper bags containing heavy products including grains, chemicals, dog food, minerals and plastic resins. This innovative gripper uses aluminum fingers for both strength and their ability to withstand harsh manufacturing environments. A decker mechanism is designed into the tool to facilitate an accurate bag drop once positioned over the pallet -- crucial for a tightly packed pallet.

Significant Features:

  • Lightweight and rugged aluminum weldment main frame
  • Manual adjustment for different bag widths from 290-450mm
  • Ø9.5mm solid aluminum fingers with ball-nose ends
  • Spring-return Aluminum Decking Plates to guide the bag
  • Top-mounted Bag Clamp
  • High-flow pneumatic solenoid valves
  • Ultrasonic bag presence sensor
  • Custom adaptor plate to accommodate any robot
  • Handles bag weights up to 22kg (50 pounds)
  • Weighs 17kg w/o slip sheet option (20kg with)

“This new lightweight bag gripper is a unique tool for palletizing heavy bags,” said Rob Dalton, General Manager for >SAS< Automation. "This gripper is capable of handling bags of multiple weights/sizes,” said Dalton.

Click here for more information.

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>SAS< Automation Introduces EOAT for Engine Block Handling

PHOTO>SAS< Automation, a leader in the design and manufacturer of Robotic End-of-Arm Tooling (EOAT), recently introduced tools to handle various types and sizes of engine blocks, in moist environments.

The >SAS< Engine Block tools uniquely allows gripping three different engines without any tooling changes. The tooling allows for easy tilting of the block; allowing the fluid to easily exit the block. This tool is made of heavy-duty stainless steel and aluminum to withstand moist environments without rusting.

Significant Features:

  • Stainless Steel Components
  • Handles weights: up to 200Kg.

Engine blocks come in a wide variety of weights and features. The engine blocks for the >SAS< tool ranged in size from four to six cylinders.

“Engine Block handling is difficult due to the complex nature of each block. Providing an EOAT that can easily handle different sizes is a true automation innovation for this industry, said Rob Dalton, General Manager for >SAS< Automation.

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>SAS< Automation Introduces Robotic EOAT for Handling Commercial Bakery Products

PHOTO>SAS< Automation,  a leader in the design and manufacture of Robotic End-of-Arm Tooling (EOAT), recently introduced the latest in tools for handling different types of baked goods more efficiently. Commercial bakery products are can be challenging to depan as they are fragile and often topped with fruits, nuts or candies.

"The >SAS< depanner accommodates a wide range of bakery products and is flexible enough to handle different shapes and sizes making it perfect for handling cakes, brownies, and cupcakes in addition to muffins,” said Rob Dalton, General Manager for >SAS< Automation.

Designed for high volume and low maintenance depanning, the SAS Muffin Depanner has custom stainless steel needle grippers, each using 4 curved needles to depan 144 muffins from 2 moving baking pans on an oven conveyor. The small diameter needles leave limited evidence of penetration.   A welded tubular stainless steel frame supports the mounting of stroking cylinders, bushing rails, needle grippers and actuating cylinders.

In addition to depanning, the tool is designed to compress the muffin spacing in two directions for direct deposit into retail and wholesale trays on an adjoining conveyor.  The tool is made of stainless steel, is wash down capable and ideal for very high-volume, continuous commercial operations.  This tool provides the speed and repeatability critical for the depanning of baked goods with both needle grippers and food grade vacuum cups.

“Automating this process has revolutionized the handling and depanning of bakery products.  We are proud of the innovations we have brought to the industry by reducing labor and increasing productivity,” said Dalton.

To see this tool in action:

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>SAS< Automation Introduces Double Metal Sheet Detector

PHOTO>SAS< Automation, a leader in the design and manufacture of Robotic End-of-Arm Tooling
(EOAT, recently introduced DSD-36 Double Metal Sheet Detector, to detect thickness of ferrous metals thereby eliminating die/machine damage from receiving too many sheets of metal.  

The presence of a double sheet produces an output to stop the machine or to signal the operator. The DSD-36 Double Sheet Detector is integrated into the robotic EOAT and is used for blank feeding the press. The technology permits double metal detection with minimal magnetic attraction of the sheet or a blank up to single
thickness 2.3mm (0.25”).  

The detector comprises a control module in a sheet metal housing with a single probe to form a system that detects the thickness of ferrous metals on the face of the probe using pulsed electromagnetic detection.  

Significant Features:

  • Spring loaded Metal Sheet Sensor
  • Multiple ways to mount the sensor
  • Controller included
  • Detects thickness: minimum .25mm to a maximum of 2.3mm  

“Press tending can be challenging as overlapped sheets may jam and damage the dies or press,” said Rober Dalton, General Manager for >SAS< Automation. "The >SAS< double sheet detector accommodates a wide range of metal thickness and saves both labor and expensive machine downtime and repairs,” said Dalton.

Click here for more information.

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>SAS< Automation Introduces Machine-mounted Heated Cutter

>SAS< Automation, a leading robotic End-of-Arm Tooling (EOAT) manufacturer and supplier recently introduced a new Machine-mounted Heated Nipper.

This new standard, off the shelf machine-mounted heated sprue nipper is a more efficient alternative to hand-held units.

Significant Features:
  • Standard nipper configuration – with machine mounting holes
  • Interchangeable blades – with heating coils
  • Variable temperature control with digital readout for fine tune adjustment
  • Automatic thermostat for consistency

Heated nippers are ideal for cutting difficult, brittle material, such as polycarbonate or glass filled / nylon.

This machine mounted version will allow for better process control for consistency and throughput in many applications.

According to Rob Dalton, General Manager for SAS Automation, “We continue to bring to the plastics market more efficiency tools to handle the toughest jobs, with ease. This new machine-mounted heated cutter is part of our 2012 efficiency tool introductions specifically for the plastics industry.”

Click here for more information.

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>SAS< Automation Announces New Pneumatic Parallel Grippers

>SAS< Automation, a leading robotic tooling supplier introduced new pneumatic double-acting 2-finger parallel grippers, in three sizes: PGR 25, PGR 32 and PGR 40

We are pleased to introduce this new line of parallel grippers. As with all >SAS< Automation manufactured products, these grippers provide superior design and value over other products on the market,” said Robert Dalton, General Manager for SAS Automation.

Features:

  • Pneumatic double-acting 2-finger parallel gripper
  • Robust wedge design for long life
  • High grip force in a small package
  • Synchronized jaws

Benefits:

  • Compact sensor kit uses SAS standard sensor and can be adjusted to sense part presence
  • Mounts to SAS standard ADG
  • Tapped holes in the jaws to add onto the gripper

Specifications:

  • Unit PGR 25
  • Stroke per finger mm 3.0
  • Weight g 48
  • Air consumption per double stroke cm3 3.3
  • Pressure range bar 6
  • Temperature range °C 5-90
  • Repeat accuracy mm 0.02

Click here for more information about the New Pneumatic Parallel Grippers.

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>SAS< Automation Announces New GSZ 20-C-20 /
GSZ 20-M-20 Spring Loaded Sprue Plier Arm

>SAS< Automation, a leading robotic end-of-arm tooling manufacturer recently introduced the GSZ Spring Loaded Sprue Plier Arm. Compatible with >SAS< GRZ 20-16… Sprue/Part Pliers, this spring loaded arm enables the GRZ to absorb the ejector stroke of the mold. Used when sprues and runner systems do not stay on the ejector pins after ejection from the mold.

Specifications:

  • Inline spring arm for GRZ 20-16… Part/Sprue Pliers.
  • End ported for quick- touch pneumatic hose connectors.
  • Available with clampable shafts (C) and threaded shaft (M).
  • Threaded shafts include jam nut and lock washers for plate mounting.

According to >SAS< General Manager, Robert Dalton, “This latest addition to the >SAS< family of Components adds diversity to the GRZ 20-16… Part/Sprue Plier line. By spring loading the sprue plier you allow individual sprues and runners to be secured prior to ejection. This saves on costly mold modifications for stubborn sprues.”

Click here for more information about the New GSZ Spring Loaded Sprue Plier Arm.

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>SAS< Announces New Line of Tool Changers

>SAS< Automation recently introduced a complete line of tool changers that allow EOAT (end-of-arm tooling) and gripper systems to be quickly and accurately mounted to the robot arm.

The tool changers have two separate sides. The robot side (QSR) is permanently attached to the robot arm.  The tool side (QST) is permanently attached to each individual EOAT. The EOAT mounts to the robot by fitting the two sides together and then locking them into position.  The use of >SAS< tool changers assures perfect positioning each time an EOAT is mounted.  This reduces set-up time and the risk of damage to both the EOAT and the mold.

>SAS< tool changers automatically connect multiple ports including air, vacuum, and electric, thereby greatly reducing set-up time. Reliable port connections provide additional safety ensuring that all connections are aligned correctly.

Click here for more information:


 
PHOTO: QST
QST...Semi-Automatic Tool Changer

PHOTO: QSR
QSR...Semi-Automatic Tool Changer

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>SAS< Automation Announces Wide Range of Internal Diameter Grippers

PHOTO: Internal Diameter GrippersThe IDG is a cost effective solution when compared to bladder grippers and automated or magnetic clamps. The IDG now comes in three sizes to accommodate very small, to very large or fragile parts.

The IDG grips and releases on command and is highly recommended for manipulating breakable parts as well as heavy parts. Unlike standard clamps, the IDG distributes forces evenly over the entire contact area making the IDG ideal for irregular shaped parts.

  • IDG 16
    (small diameter range: 26mm - 38mm)
  • IDG 25
    (medium diameter range: 36mm - 56mm)
  • IDG 44
    (large diameter range: 60mm - 132mm)

Force per jaw:

  • IDG 16 (40 N)
  • IDG 25 (100 N)
  • IDG 44 (400 N)

Significant Features:

  • Secures heavy parts
  • Nose adapter can easily be customized for locating or part stabilization.
  • Requires one compressed air line; spring return
  • Ø1/8” Neoprene rubber cord stock inserts ensure a secure grip – and can be replaced at low cost. Other elastomers can be used and are commercially available.
  • Can be either mounted using our standard tubing clamps or hard mounted to a custom plate.
  • Material used can be changed depending on your application.

“This new gripper is simply a better clamping method for managing a wide range of parts that are hard to handle – at a reduced cost,” said Rob Dalton, General Manager for >SAS< Automation.

Click here for more information.

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>SAS< Automation Introduces New Carton Gripper

>SAS< Automation recently introduced a new palletizing Carton Gripper for plastic bins, Slip-top and corrugated cartons. The EOAT is designed to allow for independent placement of multiple cartons from a single pick.

Significant Features

  • DDesigned for a specific carton size or range of sizes.
  • Easily handles carton weights of more than 25 kg (50 lb).
  • Tool weight is 70 kg for 2 cartons, 90 kg with Slip sheet and Pallet hook options.
  • Welded aluminum frame for strength, rigidity and light weight.
  • Robot extension mount for hose and cable clearance.
  • Self-guided cylinders provide in-line clamping pressure for carton gripping.
  • Stationary bolster plate grips cartons with fine, abrasive surface while providing narrow gap between cartons for tight pallet layers.
  • Movable bolster plate has bonded rubber surface with ribs to securely grip cartons.
  • New rotating hooks on movable bolsters secure bottom of Slip-top cartons when palletizing.
  • Pneumatic valves are available in Discrete I/O, DeviceNet, or Ethernet versions.
  • Slip-sheet or Pallet-hook options are available.
  • Custom robot mounting pattern.

“This new lightweight gripper is a unique carton tool for palletizing heavy boxes. It’s heavy duty yet lightweight frame will reduce the tool payload while palletizing securely. This gripper is capable of handling cartons of multiple weights/sizes and also reduces set-up time making it a more cost effective solution versus managing individual custom grippers for a variety of box sizes ,” said Rob Dalton, General Manager for >SAS< Automation.

Click here for more information.

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>SAS< Automation Introduces FORK TOOL for Palletizing

>SAS< Automation recently introduced a Fork Tool for handling a wide variety of containers from oversized heavy bags to open-top containers. Bags and other containers made of Kraft paper, polycarbonate, PVC coated, woven mesh, cotton are easily handled by this EOAT.

Retracting Fork-style EOATs are ideal for handling trays, totes, open-top containers, closed-top containers and other difficult to palletize containers that must be picked-up from the bottom.

Significant features:

  • This tool uses 11.1 mm (7/16") diameter solid stainless steel fingers for strength, long-lasting durability, and ability to withstand harsh manufacturing environments.
  • Stroking forks designed to pick product from a roller conveyor.
  • One to three bag infeed conveyor(s)
  • Forks retract through a stationary stripper plate and product is placed on the pallet.
  • Single bags, multiple bags, or cases may be lifted at one time.
  • Tool can be used to pick and place a pallet
  • Slip sheet option available
  • Load building station
  • Full load discharge conveyor
  • Safety Guarding
  • Automatic pallet dispenser
  • Control panel
  • Reduces direct labor costs and improves safety by reducing lifting and repetitive motion injuries.

Click here for more information.

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>SAS< Automation Introduces “Green” EOAT Systems

>SAS< Automation is pleased to announce the addition of modular gripper components specifically for tool builders to better understand their “green” tooling options for reducing carbon emissions as well as reducing cycle times. The system identifies three types of EOAT systems:

Green EOAT System – most efficient and safest
Decentralized vacuum EOAT using vacuum cups mounted directly to the GGE/GGS… V manifold with integrated vacuum cartridge. Since the vacuum is being generated at the cup location there are no vacuum losses due to fitting connections. This allows you to use smaller vacuum generators and cups to generate the same amount of lifting force with much less vacuum flow required.

This system provides a much “greener”, safer, and more cost-effective approach for certain applications in comparison to other methods such as these:

Yellow EOAT System - efficient
Centralized vacuum manifold with a single vacuum generator servicing 4 vacuum cups. Since this system has manifolds and fitting connections between the vacuum cups and vacuum source, there will be vacuum losses in the system. This system can still be desirable on flat smooth parts where little vacuum is lost at the cup.

Orange EOAT System – less efficient
Centralized vacuum system utilizing a vacuum pad and vacuum pump. The vacuum pad has an array of holes that draw vacuum through the vacuum chamber in the pad. The vacuum seal on the part can be made using vacuum cups or a closed cell foam. This system draws the highest vacuum flow.

“Our new modular off-the-shelf solution gives tool builders more choices in selecting vacuum systems based on both application and efficiency. We are especially pleased to bring the SAS GFD 1/4 MINI Vacuum Manifold option that allows for mounting of both standard vacuum generation systems and cups onto SAS’s gripper arms and frame profile; one of the most efficient choices that localize the vacuum at each cup or pad,” said Robert Dalton, General Manager for >SAS< Automation.

Click here for more information.

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>SAS< Automation Introduces New Hybrid “HX” End Effectors for 5+ Axis Robots

>SAS< Automation recently introduced new Hybrid “HX” End Effectors for 5+ Axis Robots, made exclusively with the newly developed >SAS< HX hybrid frame profiles and modular off the shelf gripper components.

This new HX End Effector is specifically designed for increased flexibility, offering an optimal “hybrid” design that includes the benefits of tubular frame adjustability as well as extruded channel frame profile rigidity. Robotic production use includes long reach boom press tending applications or heavy-duty material handling.

Significant features and benefits:

  1. Direct side channel mounting of standard >SAS< gripper component hardware, eliminating rotation or twist problems.
  2. Modular design allows for side mounting or circumference component or connector clamping, offering added compatibility to other brands and types of systems.
  3. Available with compliant oil resistant vacuum cups with hold down clamps to secure parts even when system fails.
  4. Available in sizes of 40mm and 60mm OD, (HX-40/HX-60).
  5. Center hole can be tapped to accommodate an M8 sized screw for connection of end plates/caps, connectors, etc.

Ideal for high-speed, heavy weight, or press tending applications – especially when gripping from a flat steel stack to load the stamping die to a formed part removal mode.

“The HX’s flexibility and adjustability allows for better routing of pneumatic hoses and electrical sensor wires to grippers and suction cups as well as many other necessary applications,” said Trent Fisher, President of >SAS< Automation. “It’s interchangeability with all of SAS’s modular EOAT line of components makes this one of our premier profiles,” he added.

Click here for more information.

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>SAS< Automation Introduces New Belt Conveyor Line

>SAS< Automation recently introduced a new line of belt conveyors ideal for injection molded components and packaging.

Available in horizontal or vertical configurations these new conveyors come in a wide range: from mini conveyor belts having a construction height of 1 1/2" (40 mm) to heavy-duty belt conveyors with a capacity of 200#/ft (300 kg/m).

There are ten different versions available: from mini to angled Z-conveyors covering a broad spectrum of applications.

Key Features:

  • Conveyor Dimensions: 50 - 2600 mm
  • Speed: up to 3m/sec
  • Conventional and proportional drive options available
  • Complete series available as individual components
  • Long reliable operation
  • Universal structure with aluminum profiles

According to Robert Dalton, General Manager for >SAS< Automation, " These heavy-duty conveyors allow for continuous material flow, as any combination of routes are possible. Expect to see continued expansion of the automation solutions offering from >SAS<."

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