Index
>SAS<
Automation, a leading robotic tooling supplier
introduced new pneumatic double-acting 2-finger
parallel grippers, in three sizes: PGR 25, PGR
32 and PGR 40
We are pleased to introduce this new line of
parallel grippers. As with all >SAS< Automation
manufactured products, these grippers provide
superior design and value over other products on
the market,” said Robert Dalton, General Manager
for SAS Automation.
Features:
- Pneumatic double-acting 2-finger
parallel gripper
- Robust wedge design for long life
- High grip force in a small package
- Synchronized jaws
Benefits:
- Compact sensor kit uses SAS standard
sensor and can be adjusted to sense part
presence
- Mounts to SAS standard ADG
- Tapped holes in the jaws to add onto the
gripper
Specifications:
- Unit PGR 25
- Stroke per finger mm 3.0
- Weight g 48
- Air consumption per double stroke cm3
3.3
- Pressure range bar 6
- Temperature range °C 5-90
- Repeat accuracy mm 0.02
Click here for more information about the
New
Pneumatic Parallel Grippers.
>SAS<
Automation, a leading robotic end-of-arm tooling
manufacturer recently introduced the GSZ Spring
Loaded Sprue Plier Arm. Compatible with >SAS<
GRZ 20-16… Sprue/Part Pliers, this spring loaded
arm enables the GRZ to absorb the ejector stroke
of the mold. Used when sprues and runner systems
do not stay on the ejector pins after ejection
from the mold.
Specifications:
- Inline spring arm for GRZ
20-16… Part/Sprue Pliers.
- End ported for quick-
touch pneumatic hose connectors.
- Available with clampable
shafts (C) and threaded shaft (M).
- Threaded shafts include
jam nut and lock washers for plate mounting.
According to >SAS< General
Manager, Robert Dalton, “This latest addition to
the >SAS< family of Components adds diversity to
the GRZ 20-16… Part/Sprue Plier line. By spring
loading the sprue plier you allow individual
sprues and runners to be secured prior to
ejection. This saves on costly mold
modifications for stubborn sprues.”
Click here for more information about the New
GSZ Spring Loaded Sprue Plier Arm.
>SAS<
Automation, a leading robotic end-of-arm tooling
supplier, introduced new ASG Sprue / Part Pliers
for medium weight and large applications.
Available in four different jaw styles, this
plier has aggressive style teeth to ensure the
best grip. This extremely strong compact plier
can uniquely be switched from spring return to
double action, quickly and easily.
Features:
- 4 different jaw styles.
- 2 styles are sensor
capable.
Benefits:
- Easily switch from spring
return to double action.
- Aggressive style of teeth
- ensures the best grip.
- Wide jaw version is
excellent for short sprues.
- Multiple ways to use a
standard >SAS< sensor.
- Mounting holes allows
multiple ways to mount.
- Larger bore - to get more
strength.
According to >SAS< General
Manager, Robert Dalton, “This latest addition to
the >SAS< family of sprue/part pliers adds
flexibility as it can be switched from spring
return to double action depending on the
application or robot valving. It also uses
standard >SAS< sensors to reduce spare parts. We
are pleased to bring this very strong, yet
compact plier to our comprehensive line of
modular EOAT components.”
>SAS<
Automation, a leading robotic end-of-arm tooling
manufacturer introduced new Spring Loaded
Locaters that are ideal for insert mold labeling
applications. Available in two sizes, the
SLL 10-15 and SLL 16-30 are ideal for precision
accuracy and performing several processes at the
same time. Spring Loaded Locaters provide
the assurance required in complex and low
tolerance applications.
Significant Features:
- Provides accuracy of +/- .001 inches
- Sized to fit your End-of-Arm Tool, robot
and mold
- Locaters can dock on existing mold
locators
- Custom lengths, strokes and diameters
available.
“These locaters have enabled several >SAS<
customers to consistently increase production of
complex insert molded parts while reducing
labor,” said Robert Dalton, General Manager for
SAS Automation. “Our insert mold tools and
spring-loaded locaters have automated many
operations that used to be performed manually.”
Electric
grippers are becoming more popular for
applications that require high speeds and for
those requiring light or moderate grip forces.
Electric is also cleaner than either pneumatic
or hydraulic and, therefore, electric grippers
are very effective for handling products such as
circuit boards or other dust sensitive products.
Another major advantage of electric powered
grippers is control. A microprocessor can be
added to an electric gripping system which can
be made to vary clamping force and velocity.
This can be done at little additional cost,
making the gripper able to cope with a variety
of sizes and shapes and reducing the need to
change grippers to accommodate different types
of parts.
>SAS< Automation is pleased to offer both
electric grippers and pneumatic grippers to
provide our customers with options to more
closely meet your manufacturing requirements.
Click here for more information about
Electric Grippers from >SAS< Automation.
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KARLSRUHE,
GERMANY >SAS< Automation, a leading robotic
tooling supplier today announced Peter
Zimmermann, as General Manager for its European
operation. This announcement was made by >SAS<
Automation’s President, Trent P. Fisher, PE.
“Mr. Zimmermann comes to >SAS< Automation
with an exceptional background. It includes over
twenty years experience in plastics molding and
packaging/palletizing automation, sales, and
management. We welcome both his tremendous
automation experience and enthusiasm for new
growth in sales,” said Fisher.
“>SAS< has enjoyed above average growth in
sales and is continuing its expansion into new
markets and countries. Mr. Zimmermann will be
instrumental in executing and managing these new
market initiatives,” added Fisher.
The General Manager position oversees the
European locations and includes: engineering,
new product development, operations, sales
(including international expansions), business
development, and marketing for all areas.
Prior to joining >SAS<, Peter Zimmermann was
employed by HEKUMA GmbH and ILSEMANN AUTOMATION,
both automation companies specializing in
plastic injection molding and packaging. Mr.
Zimmermann holds both Engineering and MBA
degrees and is returning to his hometown of
Karlsruhe after 20 years.
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>SAS< Automation recently introduced a
complete line of tool changers that
allow EOAT (end-of-arm tooling) and
gripper systems to be quickly and
accurately mounted to the robot arm.
The tool changers have two separate
sides. The robot side (QSR) is
permanently attached to the robot arm.
The tool side (QST) is permanently
attached to each individual EOAT. The
EOAT mounts to the robot by fitting the
two sides together and then locking them
into position. The use of >SAS<
tool
changers assures perfect positioning
each time an EOAT is mounted. This
reduces set-up time and the risk of
damage to both the EOAT and the mold.
>SAS< tool changers automatically
connect multiple ports including air,
vacuum, and electric, thereby greatly
reducing set-up time. Reliable port
connections provide additional safety
ensuring that all connections are
aligned correctly.
Click here for more information:
|
|

QST...Semi-Automatic Tool Changer

QSR...Semi-Automatic Tool Changer |
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The
IDG is a cost effective solution when compared
to bladder grippers and automated or magnetic
clamps. The IDG now comes in three sizes to
accommodate very small, to very large or fragile
parts.
The IDG grips and
releases on command and is highly recommended
for manipulating breakable parts as well as
heavy parts. Unlike standard clamps, the IDG
distributes forces evenly over the entire
contact area making the IDG ideal for irregular
shaped parts.
- IDG 16
(small diameter range: 26mm - 38mm)
- IDG 25
(medium diameter range: 36mm - 56mm)
- IDG 44
(large diameter range: 60mm - 132mm)
Force per jaw:
- IDG 16 (40
N)
- IDG 25 (100
N)
- IDG 44 (400
N)
Significant Features:
- Secures heavy parts
- Nose adapter can easily be customized
for locating or part stabilization.
- Requires one compressed air line; spring
return
- Ø1/8” Neoprene rubber cord stock inserts
ensure a secure grip – and can be replaced
at low cost. Other elastomers can be used
and are commercially available.
- Can be either mounted using our standard
tubing clamps or hard mounted to a custom
plate.
- Material used can be changed
depending on your application.
“This new gripper is simply a better clamping
method for managing a wide range of parts that
are hard to handle – at a reduced cost,” said
Rob Dalton, General Manager for >SAS<
Automation.
Click here for
more information.
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>SAS<
Automation, a leading robotic tooling supplier
already involved in international solar
panel
automation and production projects, is pleased
to announce the addition of a new photovoltaic
solar array to their own corporate headquarters,
in Xenia, Ohio. /p>
The solar panels are now generating
approximately 36,000 watts of power on a sunny
day and are expected to produce over 60 Million
Watt Hours of electricity over the next year,
saving the SAS manufacturing facility over 30%
of their electricity costs.
The array consists of 222 solar panels each
providing 230 watts for a total of 51.2 kWatts
making this the largest array in Greene County,
Ohio. The solar installation was installed in
July 2011 by Ohio-based electricians,
contractors, and installation crews.
This total project cost approximately $280,000.
For this installation, SAS Automation was
granted $140,000 in an Ohio State Grant and a
30% Federal Tax Credit. They will also be
eligible to sell their Solar Renewable Energy
Certificates (SREC) enabling the equipment to
pay for itself within 3 years, and showing a
positive income thereafter.
According to owner Trent Fisher, “We see an
opportunity to continue lead the industry by
being the first “green” renewable energy robotic
tooling supplier worldwide. We hope by
installing the clean and reliable solar system,
we will attract like-minded customers who share
in the vision of reduced carbon emissions and
taking action to curb the global warming green
house effect. We are committed to renewable
energy and pleased to take this leading step.
My hope is that other manufacturers will see our
success and better apply the opportunities that
solar and other renewable energy sources offer.”
>SAS<
Automation recently introduced a new palletizing
Carton Gripper for plastic bins, Slip-top and
corrugated cartons. The EOAT is designed to
allow for independent placement of multiple
cartons from a single pick.
Significant Features
- DDesigned for a specific carton size or
range of sizes.
- Easily handles carton weights of more
than 25 kg (50 lb).
- Tool weight is 70 kg for 2 cartons, 90
kg with Slip sheet and Pallet hook options.
- Welded aluminum frame for strength,
rigidity and light weight.
- Robot extension mount for hose and cable
clearance.
- Self-guided cylinders provide in-line
clamping pressure for carton gripping.
- Stationary bolster plate grips cartons
with fine, abrasive surface while providing
narrow gap between cartons for tight pallet
layers.
- Movable bolster plate has bonded rubber
surface with ribs to securely grip cartons.
- New rotating hooks on movable bolsters
secure bottom of Slip-top cartons when
palletizing.
- Pneumatic valves are available in
Discrete I/O, DeviceNet, or Ethernet
versions.
- Slip-sheet or Pallet-hook options are
available. /li>
- Custom robot mounting pattern.
“This new lightweight gripper is a unique
carton tool for palletizing heavy boxes. It’s
heavy duty yet lightweight frame will reduce the
tool payload while palletizing securely. This
gripper is capable of handling cartons of
multiple weights/sizes and also reduces set-up
time making it a more cost effective solution
versus managing individual custom grippers for a
variety of box sizes ,” said Rob Dalton, General
Manager for >SAS< Automation.
Click here for
more information.
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>SAS< Automation recently announced
Sterling
Innovations Group for sales representation in
New York.
Sterling Innovations Group will have
responsibility for Robotic End-of-Arm Tooling
sales in New York for these markets: plastics,
palletizing, packaging, and general material
handling.
“Sterling has over 25 years of automated
material handling equipment experience and will
be a strong asset to >SAS< as we expand into new
manufacturing markets,” said Rob Dalton, General
Manager for
SAS Automation.
Contact Information:
James Cendoma
71 East Market St.
Suite 201
Corning, NY 14830
Tel: 607-936-1058
Cell: 607-731-9032
Email:
jcendoma@sterlingig.com
>SAS<
Automation introduces additional size
offerings of Dual Durometer Vacuum Cups
>SAS< Automation recently
introduced the complete size range of the 2.5
bellows, green & yellow, Dual Durometer
vacuum cups for handling difficult to grip
parts.
The new vacuum cups are ideal for handling:
- Uneven surfaces
- Porous surfaces (corrugated cardboard
and paper)
- Rough surfaces
These cups are manufactured with a specially
developed material that features the elasticity
of rubber and the wear resistance of
polyurethane making them long-lasting.
Significant features:
- Firm bellows and a soft lip make the
vacuum cup stable, durable, and flexible
with excellent sealing properties
- Elasticity of rubber and wear
resistance of polyurethane
- Excellent for textured and
contoured surfaces
- Silicone-free and mark-free
For more information or to order, please
contact us.
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>SAS<
Automation recently introduced a Fork Tool for
handling a wide variety of containers from
oversized heavy bags to open-top containers.
Bags and other containers made of Kraft paper,
polycarbonate, PVC coated, woven mesh, cotton
are easily handled by this EOAT.
Retracting Fork-style EOATs are ideal for
handling trays, totes, open-top containers,
closed-top containers and other difficult to
palletize containers that must be picked-up from
the bottom.
Significant features:
- This tool uses 11.1 mm (7/16") diameter
solid stainless steel fingers for strength,
long-lasting durability, and ability to
withstand harsh manufacturing environments.
- Stroking forks designed to pick product
from a roller conveyor.
- OOne to three bag infeed conveyor(s)
- Forks retract through a stationary
stripper plate and product is placed on the
pallet. /li>
- Single bags, multiple bags, or cases may
be lifted at one time.
- Tool can be used to pick and place a
pallet
- Slip sheet option available
- Load building station
- Full load discharge conveyor
- Safety Guarding
- Automatic pallet dispenser
- Control panel
- Reduces direct labor costs and improves
safety by reducing lifting and repetitive
motion injuries.
Click here for
more
information.
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>SAS< Automation is please to provide
educational support to the robotics
laboratories at University of Dayton and Ivy
Tech Community College in Ohio. >SAS< has
provided robotic end-of-arm tooling
components as well as engineering and
training services to these fine schools. “We
are pleased to support these schools as they
advance their robotic educational efforts”,
said >SAS< Automation General Manager Rob
Dalton. “ We are proud to help these
students prepare for the work force and
successful careers.”
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|

 |
 |
2011 Inventory Clearance Deals!
For a limited time only, enjoy up to 25%
off on
selected items in our inventory. |
New
Sensi-Sure Gripper is an improved design
of the popular >SAS< GRZ 10-10 Sprue/Part Plier
family that now has jaw closing adjustment –
thereby protecting parts from marring. Sensi-Sure
Grippers provide an increased sensing range
throughout the length of the jaw. The new body
design guards the jaw to protect against sprue/part
binding. Protect parts better with new >SAS<
Sensi-Sure Grippers!
- Set screw adjustment of jaw closing
position to adjust to your specific parts.
/li>
- Integrated jaw screw to allow jaw
replacement.
- Sensor jaw redesigned to increase
sensitivity and broaden the sensing range.
“This new gripper is another example of how >SAS<
continuously improves our grippers to make them
the best choice for all kinds of difficult to
handle parts,” said Robert Dalton, General
Manager for SAS Automation.
Click here for
more information.
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Uni-Grip
and Uni-Clamp Robotic Gripper Tooling, is an
exciting world premier being announced by >SAS<
Automation at its booth at the 2010 K show.
Essentially the Uni-Grip System is an universal
system that allows for a precise gripper tool to
be built with the added benefit of greater
assembly flexibility, featuring:
- channel-nut free Cross Connectors and
Gripper Mounting Clamps - fasten with unique
first ever expanding channel mount, rather
than a channel nut. /li>
- center mountable components without dis-assembly
or additional drop in channel nuts.
TThe Uni-Clamp Gripper Components are also
universal; having the ability to mount into
the extruded nut channels on different brands
and sizes of frame profile. This means:
- unique and expanding channel hooks for
component mounting on virtually any profile
brand and type. /li>
- allows use of current in-house frame
profiles, eliminating waste and aggravation!
““Uni-Grip is a new system that is simply an
ultra flexible solution which allows use with
virtually any frame profile and allows adding
mounting components at any time not only during
the assembly process, but also during lean
process improvements. There has never been a
more flexible gripper system on the market
today. We know the difficulty when trying to
modify tools which may be built with different
brands and configurations of frame profile –
this universal system eliminates that expensive
headache,” said Robert Dalton, General Manager
for >SAS< Automation.
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>SAS< Automation is pleased to announce
the addition of modular gripper components
specifically for tool builders to better
understand their “green” tooling options for
reducing carbon emissions as well as reducing
cycle times. The system identifies three types
of EOAT systems:
Green
EOAT System – most efficient and safest
Decentralized vacuum EOAT using vacuum cups
mounted directly to the GGE/GGS… V manifold with
integrated vacuum cartridge. Since the vacuum is
being generated at the cup location there are no
vacuum losses due to fitting connections. This
allows you to use smaller vacuum generators and
cups to generate the same amount of lifting
force with much less vacuum flow required.
This system provides a much “greener”, safer,
and more cost-effective approach for certain
applications in comparison to other methods such
as these:
Yellow
EOAT System - efficient
Centralized vacuum manifold with a single
vacuum generator servicing 4 vacuum cups. Since
this system has manifolds and fitting
connections between the vacuum cups and vacuum
source, there will be vacuum losses in the
system. This system can still be desirable on
flat smooth parts where little vacuum is lost at
the cup.
Orange
EOAT System – less efficient
Centralized vacuum system utilizing a vacuum
pad and vacuum pump. The vacuum pad has an array
of holes that draw vacuum through the vacuum
chamber in the pad. The vacuum seal on the part
can be made using vacuum cups or a closed cell
foam. This system draws the highest vacuum flow.
“Our
new modular off-the-shelf solution gives tool
builders more choices in selecting vacuum
systems based on both application and
efficiency. We are especially pleased to bring
the SAS GFD 1/4 MINI Vacuum Manifold option that
allows for mounting of both standard vacuum
generation systems and cups onto SAS’s gripper
arms and frame profile; one of the most
efficient choices that localize the vacuum at
each cup or pad,” said Robert Dalton, General
Manager for >SAS< Automation.
Click here for
more
information.
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>SAS<
Automation recently introduced new Hybrid
“HX” End Effectors for 5+ Axis Robots, made
exclusively with the newly developed >SAS< HX
hybrid frame profiles and modular off the shelf
gripper components.
This new HX End Effector is specifically
designed for increased flexibility, offering an
optimal “hybrid” design that includes the
benefits of tubular frame adjustability as well
as extruded channel frame profile rigidity.
Robotic production use includes long reach boom
press tending applications or heavy-duty
material handling.
Significant features and benefits:
- Direct side channel mounting of standard >SAS<
gripper component hardware, eliminating
rotation or twist problems.
- Modular design allows for side mounting or
circumference component or connector clamping,
offering added compatibility to other brands
and types of systems.
- Available with compliant oil resistant
vacuum cups with hold down clamps to secure
parts even when system fails.
- Available in sizes of 40mm and 60mm OD,
(HX-40/HX-60).
- Center hole can be tapped to accommodate
an M8 sized screw for connection of end
plates/caps, connectors, etc.
Ideal for high-speed, heavy weight, or press
tending applications – especially when gripping
from a flat steel stack to load the stamping die
to a formed part removal mode.
“The HX’s flexibility and adjustability
allows for better routing of pneumatic hoses and
electrical sensor wires to grippers and suction
cups as well as many other necessary
applications,” said Trent Fisher, President of >SAS<
Automation. “It’s interchangeability with all of
SAS’s modular EOAT line of components makes this
one of our premier profiles,” he added.
Click here for more information.
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>SAS<
Automation recently introduced a new, smaller
adjustable bag gripper called >SAS< ABG-25
for a variety of bag handling applications that
eliminates the need for costly custom tooling as
it can be adjusted quickly for different
production runs using a simple hand wheel. The
ABG-25 is ideal for plastic, woven cloth and
paper bags containing grains, chemicals, dog
food, minerals and plastic resins.
This innovative gripper uses stainless steel
fingers for both strength and their ability to
withstand harsh manufacturing environments. A
decker mechanism is designed to facilitate an
accurate bag placement--crucial for a tightly
packed pallet. In less than 30 seconds, the
tool’s bag width can be changed from 7.25 to 21
inches.
&>SAS< ABG-25 Gripper details:
- Handles Bag Weights: 2-25 kg ( 5-55 lb)
- Handles Bag Sizes: Width 185-530 mm
(7.25-21 in), Length 300-900 mm (12-36 in) and
Thickness 25-150 mm (1-6 in)
- Gripper Tool Weight: 38 kg (84 lb)
- Ball bearings for long life. /li>
- Independent decker plates help center bags
on conveyor and provide accurate bag placement
for tight pallets.
- Can be fitted with servo drive to
automatically adjust for different bag widths
while on-the-move to accommodate multiple
pallet loads.
- UUses 11.1 mm (7/16") diameter solid
stainless steel fingers with radiused ends for
long-lasting durability
- High flow pneumatic valves provide a
complete open/close cycle in less than 600
milliseconds (.6 seconds). /li>
 |
Adjustable Bag
Gripper
PLAY View if you have broadband (256k) |
Click here for
more
information.
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>SAS<
Automation recently introduced
a new Semi-Automatic Tool Changer for accurate,
repeatable mounting of robotic end-of-arm
tooling.
The purpose of any tool changer is to quickly
mount a tool to the robot’s arm. This new >SAS<
Semi-Automatic Tool Changer manages EOAT changes
with both amazing speed and accuracy. The >SAS<
tool changer automatically connects multiple
ports including air, vacuum, and electric,
thereby, greatly reducing set-up time. Reliable
port connection provides additional safety
ensuring that all connections are aligned
correctly.
Built from modular construction, this tool
changer couples air and vacuum lines
automatically to the robot side.
The QSA 150T is for heavy duty applications.
Made of lightweight aluminum with durable steel
locators, the QSA 150T handles typical
end-of-arm tool weights up to 75 lbs and has
Allowable Maximum Loading of 200 lbs. Each tool
supplies 10 pneumatic connections.
“This new Semi-Automatic Tool Changer is a
faster, safer and more accurate tool changer and
a better overall system for managing tools in a
fast paced environment,” said Rob Dalton,
General Manager for >SAS< Automation.
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Lambtech
Enterprises will have responsibility for Robotic
End-of-Arm Tooling sales in California for these
markets: palletizing, packaging, and general
material handling.
“Lambtech has over 30 years manufacturing
experience and will be a strong asset to >SAS<
as we expand into new manufacturing markets,”
said Rob Dalton, General Manager for SAS
Automation.
Contact Information:
Douglas Lamberson
Lambtech Enterprises
Placentia, CA 92870
Tel: 714 926 0292
Fax: 714 528 5949
lambtech@earthlink.net
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>SAS<
Automation recently introduced a new smaller
version of their Internal Diameter Gripper (IDG)
16-26-33 ideal for parts that are small,
fragile, or have an irregular shape.
The IDG grips and releases on command and is
highly recommended for manipulating breakable
parts. Unlike standard clamps, the IDG
distributes force evenly over the entire contact
area which is why they are most often used for
irregular shaped parts.
This new IDG is a cost effective solution
when compared to bladder grippers and automated
or magnetic clamps.
Significant Features:
- Secures ID’s ranging from 26-33mm.
- Requires one compressed air line; spring
return
- Extremely strong for its size -- jaws
exert 14 lbs force @ 90 PSI.
- Ø1/8” Neoprene rubber cord stock inserts
ensure a secure grip – and can be replaced at
low cost. Other elastomers can be used and are
commercially available.
- Nose adapter can easily be customized
for locating or part stabilization.
“This new gripper is simply a better clamping
method for small parts that are hard to handle –
at a reduced cost,” said Rob Dalton, General
Manager for >SAS< Automation.
Click here for
more
information.
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>SAS< Automation -- Awarded Patent for
Programmable Robotic End-of-Arm Tooling
>SAS< Automation recently awarded patent
#7,611,180 for its innovative -- Programmable
EOAT. This tool can be easily programmed to
automatically relocate four separate component
holders within the cycle of the robot, all
within the same end-of-arm tooling (EOAT).
As stated on United States Patent
#7,611,180, summary of the invention: “This
invention relates to end of arm tooling for a
robotic arm which together are programmable to
change their configurations and operations to
any one of a multiple of preprogrammed
configurations and operations.”
Each of the four tool holders can be used for
vacuum cups or grippers mounted on individual
linear actuators which can be programmed for up
to 28 separate locations (outputs from binary
inputs). Thus, this programmable EOAT can save
time and money by eliminating the hassle of
dealing with multiple end-of-arm tools and tool
changers. Its design allows for easy and fast
interfacing with any robot style or make.
With these features incorporated into this
programmable EOAT, a robot can pick and place or
pull from an injection mold different sized
items with just one EOAT. If four separate parts
are picked up at one time, the program will also
allow for re-positioning of these parts before
releasing them.
According to Robert Dalton, General Manager
for SAS “Getting more out of your robot directly
relates to having end-of-arm tooling that can
handle multi-functions with parts of different
shapes and weights. Our new programmable EOAT
will allow processors this functionality to help
their robot to be more productive. This patent
is one of many awarded to SAS for its
engineering EOAT inventions.”
Click here for
more
information.
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>SAS<
Automation recently introduced Spring-loaded
Docking Pins for insert molding applications (IML).
In addition to requiring precise accuracy,
insert molding applications are often performing
several processes at the same time. Docking pins
provide the assurance required in complex and
low tolerance applications.
Significant Features:
- Provides accuracy of +/- .001 inches
- Sized to fit your End-of-Arm Tool, robot
and mold
- Pins can dock on existing mold locators
- Custom lengths, strokes and diameters
available.
“These docking pins have enabled several >SAS<
customers to consistently increase production of
complex insert molded parts while reducing
labor,” said Robert Dalton, General Manager for
SAS Automation. “Our insert mold tools and
spring-loaded docking pins have automated many
operations that used to be performed manually.”
Click here for
more information.
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>SAS< Automation
recently introduced a new adjustable bag gripper for a
variety of bag handling applications. A custom bag
gripper tool is often used to palletize woven cloth,
plastic or paper bags containing heavy products
including grains, chemicals, dog food, minerals and
plastic resins. >SAS< has designed an adjustable bag
gripper that eliminates the need for costly custom
tooling and can be adjusted quickly and easily in
minutes for different production runs using a simple
hand wheel.
This innovative gripper
uses stainless steel fingers for both strength and
their ability to withstand harsh manufacturing
environments. A decker mechanism is designed into the
tool to facilitate an accurate bag drop once
positioned over the pallet --crucial for a tightly
packed pallet.
ABG-50 Details
- Bag Weights: 2-50 kg
(5-110 lb).
- Bag Sizes: Width
191-530 mm (7.5-21 in), Length 300-900 mm
(12-36 in) and Thickness 65-165 mm (2.6-6.5
in).
- Gripper Tool Weight: 78
kg (172 lb).
- Ball bearings for long
life.
- Independent decker
plates help center bags on conveyor and
provide accurate bag placement for tight
pallets.
- Can be fitted with
servo drive to automatically adjust for
different bag widths while on-the-move to
accommodate multiple pallet loads.
- Uses 5/8" diameter
solid stainless steel fingers with radiused
ends for long-lasting durability.
 |
Adjustable Bag
Gripper
PLAY View if you have broadband (256k) |
Click here for
more
information.
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The
global economy has created tremendous pressure on
organizations to streamline manufacturing operations
by reducing lead times, reducing throughput time,
reducing costs, increasing flexibility, reducing
inventory, and increasing quality through the
implementation of lean manufacturing techniques.
According to Robert Dalton,
General Manager for >SAS< Automation, "SAS is known
for its automation expertise using state-of-the art
technologies in the robotic end-of-arm-tooling
industry. >SAS< is proud to introduce another way
to create savings for our customers by enhancing their
operation and has invested in both engineering and
facilities to support this new venture."
>SAS< Lean Manufacturing
Services:
- Plastics, Packaging and
General Material Handling
- Cell Development and
Implementation
- Work Center Design
- Material Handling Design and
Simulation
- Assembly Evaluation and
Design
- Kan-Ban Visual Scheduling
- Cycle Time Reduction
- Physical Flow Improvements
- Value Stream Mapping
- Synchronous Line Pacing
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>SAS<
Automation recently introduced a new line of belt
conveyors ideal for injection molded components and
packaging.
Available in horizontal or
vertical configurations these new conveyors come in a
wide range: from mini conveyor belts having a
construction height of 1 1/2" (40 mm) to heavy-duty
belt conveyors with a capacity of 200#/ft (300 kg/m).
There are ten different versions
available: from mini to angled Z-conveyors covering a
broad spectrum of applications.
Key Features:
- Conveyor Dimensions: 50 -
2600 mm
- Speed: up to 3m/sec
- Conventional and proportional
drive options available
- Complete series available as
individual components
- Long reliable operation
- Universal structure with
aluminum profiles
According to Robert Dalton,
General Manager for >SAS< Automation, " These
heavy-duty conveyors allow for continuous material
flow, as any combination of routes are possible.
Expect to see continued expansion of the automation
solutions offering from >SAS<."
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>SAS<
Automation recently introduced a new Heated Gate
Cutter for plastics degating.
Gate cutting is often
a final plastics operation. Removing runners without
leaving marks can be difficult. This new Heated Gate
Cutter from >SAS< makes especially difficult to cut
runners, much easier.
This new cutter is
ideal for cutting acrylic and other brittle plastic
materials and the ideal solution for preventing stress
marks left from the cutting process.
Each Heated Cutter set
includes a heated blade, nipper and heat controller.
The ambient temperature blade provides an ultimate
finish. Standard blades are cost effectively replaced.
According to Robert
Dalton, General Manager for >SAS< Automation, ">SAS<
is a full service provider of cutting tools and is
pleased to announce this advanced innovation for
cutting hard parts."
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>SAS<
Automation announces a new
Internal Diameter Gripper (IDG) ideal for parts that
are heavy, fragile, or have an irregular shape.
The IDG grips and
releases on command and is highly recommended for
manipulating breakable parts as well as heavy parts.
Unlike standard clamps, the IDG distributes force
evenly over the entire contact area which is why they
are most often used for irregular shaped parts.
This new IDG is a cost
effective solution when compared to bladder grippers
and automated or magnetic clamps.
Significant
Features:
- Secures heavy parts
- Rubber strips ensure
a secure grip - and can be replaced at very low
cost.
- Nose adapter can
easily be customized for locating or part
stabilization.
"This new gripper is
simply a better clamping method - at a reduced cost,"
said Rob Dalton, General Manager for >SAS<
Automation. "We are proud to have delivered a cost
effective and better handling solution during this
recession."
Click here for
more
information.
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>SAS<
Automation announces a new EOAT Workbench for building grippers.
These
ergonomic assembly tables come complete with storage
area for EOAT components and tools. Each station
includes a swivel chucking system to secure the EOAT
by the mounting plate and allows access to all sides
of the tool for easy tool building.
Any
tool builder will appreciate having components in one
place along with an ideal stand to build the tool.
Profiles are neatly stored in a separate storage rack.
This table takes up minimal floor space and is the
ideal place for tool re-work as well.
"This
new EOAT Workbench is another industry first from >SAS<
and is a great complement to our EOAT Storage Rack,"
said Rob Dalton, General Manager for >SAS<
Automation. "Do-it-yourself tooling has come a long
way - adding this workbench will help our customers
build better tools," he added.
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>SAS<
Automation announces a New Online Forum - for Tool
Builders!
Monitored by "Tim the EOAT Toolman" this online forum will easily allow
anyone to ask a tooling question - and get an answer
promptly!
Tool builders can also
view all of the questions and answers - to see if
their question has already been asked. This new online EOAT Forum will be demonstrated at the >SAS< booth
South-10041 at NPE!
"As tools become
increasingly more complex, finding a convenient way
for tool builders to get their questions answered
quickly, has become a priority," said Rob Dalton,
General Manager for >SAS< Automation. "Tool builders
of course can always call our toll free line to ask
tooling questions. Adding an online forum just seems
to make sense given that many people on the shop floor
are handling multiple robots and tool changes. We are
proud to offer many ways for builders to get "How to
build EOAT" information," he added.
The EOAT Forum can be
viewed from our EOAT Building Portal Web:
www.eoat.com/forum. It also can be found from our
main Web:
www.sasgripper.com
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>SAS<
Automation introduces a complete family of GRZ
grippers - to handle parts that are very small to
those that are heavy and bulky.
- Mini and Micro
GRZ Grippers - smallest grippers ever!
- New Micro GRZ
10-6 grippers weighs only 8 grams and is the
smallest gripper on the market!
- New Mini GRZ
10-8C comes with a built in sensor and weighs
only 14 grams
- All >SAS< GRZ
Grippers - have been improved!
The new design body style now covers the jaw
springing; thereby keeping debris or a sprue from
interfering with the spring function.
- >SAS< GRZ 20-22 &
GRZ 20-22C - are now bigger to handle heavier parts!
- Beefier, bigger
gripper for very heavy parts.
- Jaw screws are
used (versus pins)
- Hard stops are
used for jaws, to modify closing positions.
This family of grippers
are designed to handle parts of all sizes and weights,
and are especially designed for harsh manufacturing
environments demanding superior clamping power.
Click here for
more information.
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>SAS<
Automation introduces a heavy-duty GRM Magnetic
Gripper - ideal for use when vacuum cups and grippers
are typically used for lifting and moving steel
sheets, blanks, stamped parts and completed
assemblies.
Applications &
Benefits:
- Automated
press-to-press transfer systems
- Robotic "Pick & Place"
- Manual and automated
machine loading/unloading
- Outlasts vacuum cups
in most applications
- Grasps odd shaped or
perforated parts
- Increases production
and reduces shot air costs
- Designed for long,
maintenance-free operation
- Operates effectively
in any orientation
- Will not drop parts
if system air-loss occurs
- De-stacks without
double-blanking when the appropriate magnet is
selected for the application
- Reduces noise
- Maximum operating temperature 140°F (60°C)
- Sizes – GRM 38-3/8, GRM 76-3/8, GRM 127-3/8
Low Profile Magnetic
Grippers:
The >SAS< Magnetic
Gripper is designed to directly replace vacuum cups
with minor tooling and valving adjustments. Powerful
Rare Earth magnets positively hold the parts during
transfer, greatly reducing the chance of slipping and
shifting of your part due to oily coatings. An
optional "low-skid" boot is also available to increase
grip on parts during transfer. A short burst of shop
air pressure is applied in order to release parts. To
pick-up or grip parts, the air pressure must be
exhausted to the atmosphere.
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John Westbeld,
Engineering Manager for >SAS< Automation has been
selected to speak at NPE 2009, at the SPI Plastics
Education Conference. He will be speaking on this
topic:
Trends in Plastics
Parts Handling with Robotic End-of-Arm Tooling.
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>SAS< Automation is pleased to announce a new Lifetime
Guarantee on all of its
GRF-20 Spring Return Single Acting Gripper Fingers
purchased after January 1, 2009.
>SAS< Automation designs and manufactures in the USA, robotic End-of-Arm
Tooling components using the highest quality materials. For the past twelve
years, they have proudly pioneered many “industry-firsts” including: on-site
service, e-commerce shopping, and of course tools that uniquely are compatible
with all robots and any part. In addition to those milestones, they have found
their GRF’s …to last a million cycles!
Engineering
components with innovative designs to last longer and reduce your overall
production costs is the cornerstone of >SAS<. Details of this guarantee are as
follows:
- Warranty is only for the
SAS GRF-20 Spring Return
Single Acting gripper fingers on purchases after January 1, 2009 (must show
proof of purchase).
- Must be used by the original purchaser; warranty cannot
be transferred.
- Must be returned to SAS for verification and inspection
(postage paid).
- >SAS< will replace at equal value; no cash refunds.
- Products must be used in the manner intended and not
abused.
- >SAS<, at its sole discretion, may choose to remove
this warranty on future products sold.
- Customer must not modify the product in any manner.
- >SAS< will send replacement part for valid claims. This
will generally occur within two weeks, but is based upon >SAS< inventory and
production scheduling.
- Warranty is limited to 1,000,000 cycles.
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>SAS<
Automation is providing assistance over a five-year
period to the Robotics Laboratory at the University of
Dayton School of Engineering. >SAS< has agreed to
donate, nearly a quarter-million dollars in Robotic
End-of-Arm Tooling, other robot components, and
training.
The University officially will recognize >SAS<
during a dedication event at 3 p.m. Friday, November
21, 2008, at the University of Dayton.
“We are pleased to support the University of Dayton
in their educational efforts,” said >SAS< Automation
President Trent Fisher. “Not only are our modular
gripper systems a superior tool for robots, but they
are also a great educational tool. We look forward to
helping UD prepare their students for the work force,
and successful careers.”
Read more:
click here
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>SAS<
Automation has signed a Solution Partner agreement
with Motoman Inc. This agreement declares >SAS<
Automation as a third-party integrator of robotic
end-of-arm tooling for plastics, packaging and general
material handling applications. This agreement helps >SAS<
to provide greater automation services including
complete systems integration to its customers in a
wide range of industrial applications.
Motoman
is an international
robotics leader – making
them an ideal choice for
serving >SAS’s global
customer base. >SAS<
provides the widest range
of end-of-arm tooling
solutions including
modular tooling systems,
custom tools and complete
workcell integration. >SAS<
is recognized for their
expertise as a
manufacturer of tooling
and integrator of
innovative solutions for
plastics injection
molding, insert molding,
packaging and palletizing
(especially with difficult
to manipulate products)
and general material
handling.
"We selected Motoman as a robot partner due to
their global presence and extensive expertise in
plastics and our other emerging markets," said Rob
Dalton, General Manager for >SAS< Automation.
Click here for more information.
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>SAS<
Automation has signed a system
partner agreement with KUKA
Robotics. This agreement declares >SAS<
Automation as a third-party
integrator of robotic end-of-arm
tooling for plastics, packaging and
general material handling
applications.
This agreement helps >SAS< to
provide greater automation services
to its customers in a wide range of
industrial applications.
KUKA Robotics is a leading global
supplier of industrial robots -
making them an ideal choice for >SAS<.
>SAS< provides the widest range of
end-of-arm tooling solutions
including modular tooling systems,
custom tools and complete workcell
integration. >SAS< is recognized for
their expertise
as a manufacturer of
tooling and integrator of innovative
solutions for plastics injection
molding, insert molding, packaging
and palletizing (especially with
difficult to manipulate products)
and general material handling.
"We selected KUKA as our robot
partner because of their broad range
of robots and common controls
approach," said Rob Dalton, General
Manager for >SAS< Automation.
Click here for
more information.
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>SAS<
Automation introduces a heavy-duty pneumatic toggle
clamp called the HDC. This toggle clamp is
specifically designed for harsh manufacturing
environments demanding superior clamping power. The >SAS<
HDC clamp has an over-center locking design that
requires return air pressure to open -- making it
ideal for holding and managing heavy and bulky parts.
Processors will appreciate the consistent gripping
forces when performing secondary operations including
degating, fabricating, and machining. This clamp is
excellent for repetitive production operations as well
as short runs using temporary fixturing.
Sizes - HDC
25-105 and HDC 40-105
Significant
Features:
These clamps have a large cylinder area for
increased clamping force of 675 in. lb. (opens to max
105°) and consistent operation with fixed speed
control in air ports and easily interchangeable
cylinders.
- Manual Release Button – opens clamp without air
pressure
- Holding Torque (1584 in. lb.) – piston diameter
40mm
- Lightweight (3 lbs. 6 oz.) – low profile/narrow
design for tight applications
- Closed linkage – protects from contaminants
thereby reducing maintenance costs and downtime
Click here for
more information and purchase.
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>SAS<
Automation introduces new Robotic End-of-Arm Tooling
line of profiles called: HX line. These profiles are a
hybrid between our circular tubing profiles and our
rectangular profiles. This new HX line is specifically
designed for increased flexibility in heavy-duty
material handling.
Sizes:
HX-40 - Outside Diameter – 40mm
HX-60 - Outside Diameter – 60mm
Ideal for:
- Boom style Robotic End-of-Arm Tooling
- Heavy and bulky part applications
- Press tending, metal stamping and other heavy
material handling
- Clamping on the diameter or mounting to the
channel
The new HX line is interchangeable with all of >SAS<’s
modular EOAT line of components. The circular channel
allows for direct mounting of pneumatic fittings for
greater flexibility in pneumatic “plumbing” or
“routing” to stream line the routing of hoses to
grippers or vacuum cups allowing almost limitless
applications.
Click here to
more information.
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>SAS<
Automation introduces new Robotic End-of-Arm
Tooling (EOAT) with RFID tags to automatically ensure
the correct tooling is operating with the
corresponding operation and equipment.
RFID is an automatic
identification method, relying on storing and remotely
retrieving data using RFID tags. >SAS< has applied an
RFID tag in a Robotic End-of-Arm Tooling (EOAT)
mounting plate to identify itself when mounted and
installed on a standard Quick Change Mounting Chuck,
mounted to the robot.
Important features of
this system are to identify the correct robotic EOAT
gripper is mounted to the robot running the applicable
program and confirm the rest of the critical equipment
is installed - including the correct die or mold in
stamping, plastics or packaging operations.
RFID is low cost
insurance against robot, tooling and part damage
because it quickly ensures the correct tooling is
running. RFID tags prevent costly damage due to system
crashes, reduces labor costs, and are critical during
line change-overs.
New >SAS< EOAT RFID has built-in I/O capability up
to 8 channels of RFID and can be integrated into
existing platforms, and supports PROFIBUS ®-DP,
DeviceNet ™, Modbus-TCP, PROFINET and EtherNet/IP™.
Furthermore the data carriers use state-of-the-art
FRAM storage technology for virtually an unlimited
number of write operations and had high temperature
data carriers rated up to 210°C.
Click here to
more information.
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>SAS< Automation
introduces a new modular Vacuum Handling System line
of
Robotic End-of-Arm Tooling (EOAT).
This
new vacuum handling system is the most reliable and
easy way to handle bulky and heavy parts to ensure no
part damage. Each gripper has one valve that is
auto-regulated to open and close. Gripping power
uniquely remains constant offering exceptional
handling with improved lifting.
Like many of the modular systems from >SAS< – this
line is easy to configure to your specific part. It
easily handles parts that are often difficult for
standard grippers including porous, soft, twisted,
round, flexible and other non-standard shapes,
weights, and materials.
Power Consumption:
- Electric Turbine -
power consumption of the turbine is approximately
30% of normal in release position
- Compressed air -
Venturi power consumption only in pick-up mode
Significant
advantages:
- Adjustable systems available
- Ability to handle a wide variety of shapes
- Durable to handle weights to 614 lbs/ft² (3000
Kg/m²)
- Independent and auto-regulated valve system
- Lightweight and compact
- Easy to install
- Multiple heads configured in series only require
one turbine
- Many options available – to handle any part
Click here to
more information.
RETURN TO TOP
NEW
Introducing the
Thrust Cutter Degater
>SAS< Automation
introduces a new degater called the >SAS< Thrust
Cutter.
This thrust cutter is
designed with a razor sharp blade positioned at a 45
degree angle to precisely shear a sprue gate in hard
to reach narrow places.
The equipment was
designed to hold the blade on a special cylinder to
precisely actuate the gate cutting process.
The cylinder can be
mounted in many angles. This style of gate cutting
uniquely allows access to very hard to reach areas
using actuated thrust motion from the cylinder.
Click here to
more information.
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>SAS<
Automation introduces four new Collision
Sensors to prevent damage to parts, tooling and
robots.
>SAS< Collision Sensors
come in 4 different configurations to best meet
different tooling and manufacturing environments.
Collision Sensors send a signal to stop the robot when
it detects an obstacle - to prevent costly damage to
end effectors/end-of-arm tooling, parts and machinery.
“Sensors are low cost insurance against robot, EOAT
and part damage”, said Trent Fisher, President of SAS
Automation. “>SAS< EOAT junction boxes make adding and
changing Collision Sensors easily on the production
floor. Any robot operator will appreciate both the
safety and cost saving benefits associated with
collision sensors,” he added.
>SAS< Collision Sensors:
- Pneumatic High-Angle Collision Sensor –
excellent for high speed robots.
- Pneumatic Collision Sensor – easily adjust
resistance (for stopping the robot) with this
sensor.
- Pneumatic Stainless Steel Collision Sensor –
durable stainless steel construction makes this
sensor ideal for demanding production environments.
- Spring-Loaded Collision Sensor – provides crash
protection when compressed air is not available
Click here to
more information.
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SAS
introduces a Static Cutter for precision cutting that
can be easily mounted several ways: to an articulating
robot, statically mounted, or mounted directly to your
End-of-Arm Tool (EOAT). This economical and
lightweight cutting tool will provide accurate, low
cost cutting for a multitude of fan gate cutting
applications. The SAS Static Cutter includes a
standard box cutter knife, protected by a safety
guard, attached to an adjustable SAS elbow arm. The
knife blade can easily be replaced by a simple turn of
a locking handle.
According to John Westbeld, Engineering Manager for
SAS Automation, “Processors will find this cutter to
be both convenient and easy to use. They will
appreciate the ability to move it around their
workcell as their cutting applications change.”
This cutter arm assembly is both lightweight and
low cost for maximum efficiency in your cutting
applications.
For more information,
click here.
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>SAS<
Automation announces a unique “Twist-On” Cable Saddle
frame connector and wire tie system for better EOAT
cable management. This system allows End-of-Arm Tool
builders to easily attach air hoses and or power
cables to the tool.
The unique “Twist-On” design of the Cable Saddle
allows the hoses or cables to be removed and moved to
other locations on the tool as needed during the build
process. Twisting the cable saddle to lock into the
profile provides a solid connection to the profile and
the ability to move the cables or hoses without
wasting the wire ties by having to cut them off. The
Cable Saddles are available in 15mm and 25mm sizes to
accommodate various sizes of End-Of-Arm Tooling hoses
and cables. An opening built into the base of the
Cable Saddle allows for the wire ties to loop through,
allowing for the Cable Saddle to be permanently
attached to the cables or hoses.
End-Of-Arm Tooling designers are challenged to
develop tools that perform more functions. Providing
ways to build tools easier and faster is a specialty
of SAS Automation.
For more information,
click here.
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SAS
Automation announces individual jaw kits for the new
style of GRZ 20-16. The jaw kit consists of one jaw
and one hex screw pin.
This new jaw kit for
the GRZ 20-16 offers injection molders the ability to
interchange existing jaws for various size jaws. The
challenge to customize the application of a parts/sprue
plier led to the development of the GRZ 20-16 with
removable screws. This new jaw kit will provide
molders with the ability to easily interchange and
configure the jaw size by ordering kits of the same
size to customize their gripping requirements.
Customizing gripping
options offers processors greater flexibility in both
designing and configuring tools, right on the
production floor. SAS continues to provide solutions
that enable the production floor to handle unique
tooling requirements.
For more information,
click here.
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SAS
Automation provides more EOAT gripping options, with
the introduction of a new lightweight gripper arm.
This gripper arm is uniquely designed with Delrin
& aluminum to keep the tool lightweight,
electrically insulated and wear resistant. The part is
ideal for tools requiring an electrostatic charge or
using IML (In Mold Labeling).
This SAS gripper arm is
internally spring-loaded for part compliance. The
internal spring prevents contamination from the
process or production environment. A threaded shaft
with jam nuts allows for easy plate mounting of the
gripper arm. The gripper is also end ported for vacuum
and keeps fittings away from other components such as
vacuum cups.
According to John Westbeld, Engineering Manager for
SAS Automation “Adding this lightweight, yet durable
gripper arm is one more way that SAS is helping
processors to reduce robot wear and tear.”
Click here to
more information.
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This new video features
our automation cell and custom tooling, including:
- a six-axis robot and
automation tool change system
- programmable
end-of-arm tooling
- spherical gripper
- and multiple
degating formats.
 |
Automation
Cell
PLAY
View if you have broadband (256k) |
SAS
Automation announces a unique and innovative storage
rack for End-of-Arm Tooling. The rack design was
driven by mold injectors continued requests for a
device to easily store, and inventory EOAT’s. Having
the racks in close proximity to the injection molding
machine presses provides for quick tool changes.
The rack measures two meters high by two meters
long with four heavy duty casters for mobility, but
can be designed in smaller or larger versions to
accommodate individual needs. GHV wall mounts in three
sizes (SAS 0-3 sizes) attach easily to the J-40/40
profile. The rack is capable of storing numerous tools
depending on their size. This rack is “low cost
insurance against EOAT damage”, said John Prater,
Technical Sales Coordinator for SAS Automation. “This
is simply a more secure and safe way to store
End-of-Arm Tooling as this rack provides both
stability and mobility”, he added..
Click here for
more information.
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In
their continuing efforts to make assembling EOAT
components easier, SAS offers a new compact tubing
cutter for vacuum and compressed air polyurethane
tubing. This tubing cutter can be used for 4mm to 8mm
tubing with ease using the six cutting edges for a
clean cut. The SAS tubing cutter can effectively be
used with a one hand operation.
To enhance the cutting
of pneumatic tubing even more effectively, the tool
comes with a self contained 1 meter tape measure. The
tool can also be locked for safe protection from the
blades. This tool is economically priced and will pay
for itself after your first project.
Click here for
more information.
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New Web Site -
EOAT.COM
To see our new website that features
Information on How To Build Your Own
EOAT, click here: www.eoat.com

We
have designed this new e-commerce site
with the purpose of finding and quickly
shipping EOAT (end-of-arm tooling),
gripper systems and end effector
components. If for any reason you cannot
locate the component you need,
Click
here.
| There
are several ways to search for the
part you need: |
Or,
click here to
register
with us to receive quarterly
e-newsletter on >SAS< products &
services.
SAS is
the only end-of-arm tooling company to
proudly serve all makes of robots,
handling any part, anywhere – for
plastics, packaging and general
manufacturing industries. We hope you
enjoy our new site.
Regards,
Trent Fisher
President |
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